Basic Info.
Overall Dimension
1250mm(L)*1350mm(W)*2250mm(H)
Max.Capacity
250 Bottles/Min
No.S of Screw-on Capper
10
Unscrabling Speed
Max.350 Caps/Min
Screw-on Rate
More Than 99.98%
Main Power Supply
AC220V-50Hz-3-Wire
Type
Pharmaceutical Packaging Machinery
Certification
CE, GMP, ISO
Computerized
Computerized
Finished Dosage Form
Desiccant
Transport Package
Standard Export Packing
Product Description
SC-R250 rotary capping machine is mainly used for automatic capping of round bottles, square bottles and elliptical cylinders in pharmaceutical, health care products and food industries, in line with GMP guidelines.
The capping machine adopts frequency conversion speed regulation and man-machine interface operating system, the speed setting is stable and reliable, the control part adopts imported programming controller, automatic display capping speed and count, and the function of automatic elimination of unqualified products, modular design, specification adjustment and operation is simple and convenient, reasonable structure, convenient maintenance.
The bottles transported from the previous station are arranged in a row and sent to the bottle feeding screw mechanism through the conveyor belt. After being divided into monomers, they are accurately sent to the bottle feeding star wheel. At the same time, the cap is lifted from the bottle cap hopper to the cap handling mechanism by the hoist, and the cap is automatically sorted out according to the positive and negative directions, then sent to the cap sliding way and into the bottle feeding star wheel.Each capping head picks up the cap, and with the rotation of the station, gradually buckle the cap to the bottle mouth and enter the main star wheel for capping.The torque of capping can be adjusted according to requirements.Screw the cap of the bottle through the bottle out star wheel, and then transported to the conveyor belt.After the elimination mechanism detection is correct (no aluminum foil or bad capping automatic elimination) by the conveyor belt to the next process.
Function of capping machine: conveyor belt into the bottle, automatic cap management, air claw cap, cap screw, good product count, eliminate bad.
The cap trimmer arranges the caps with different orientations into the orientations that need to be grasped and sends them to the star wheel that needs to be grasped.
Centrifugal rotation, through the spiral retaining material climb, fast, low friction, the rotating table with the center of gravity to deflect the cover and CMOS laser sensor to detect the front and back cover, air nozzle quickly blow away the back cover, continue to automatically provide the front cover to the slide to the cap.
Disk type cover, can be quickly changed varieties, and slide type cover is connected, not only easy to operate, and the cover appearance without any damage. 3.2,bottle feeding screw
The bottle feeding screw is to divide the outputs sent in a row by the conveyor belt into monomers and then accurately send them to the bottle feeding star wheel.
Nylon screw variable pitch into the bottle, low friction, high speed, accurate into the bottle into the star wheel, screw body one to one working position to touch the release cap, high speed and low speed without adjustment.
The right pin is positioned, the left pin is pushed off, and the screw can be disassembled in seconds
Pour bottle detection, screw overload protection.
Product Parameters
| No | Name | Brand | Model | Qty | remark |
| Control system | | | | | |
| 1 | Touch screen | PROFACE | PFXGP4502WADW | 1 | | |
| 2 | PLC | SIEMENS | 6ES7 215-1BG40-0XB0 | 1 | | |
| 3 | converter | Danvers | FC51series | 4 | | |
| 4 | DC contactor | Schneider | LC1series | 1 | | |
| 5 | Proximity switch | Schneider | XS series | some | | |
| 6 | Optoelectronic/Optical Fiber | P+F | SU18 series | some | | |
| 7 | Switch power | Taiwan Meanwell | NDR series | 1 | | |
| 8 | breaker | Schneider | OSMC32 series | 1 | | |
| 9 | fuse | Mingrong | 5A,10×38,ordinary type | 2 | | |
| 10 | Security relay | Leuze | MSI-SR4B-011 | 1 | | |
| 11 | Disconnecting switch | EATON moeller | P1-25/EA/SVB-SW | 1 | | |
| 12 | Intermediate relay | weidmuller | 24VDC,rated electricity 10A | some | | |
| Motor drive system | | | | | |
| 1 | Spindle rotary machine | SEW | NMRV050 1:15 200/19 AS-TS080B4 0.75 B5(double shaft) | 1 | | |
| 2 | Rotary screw-on capper | SEW | HG-SR102BJ | 1 | | |
| 3 | Lifting motor | SEW | HG-KR43J | 1 | | |
| 4 | Unscramble motor | SEW | HG-KR43J | 1 | | |
| 5 | Transfer cover motor | SEW | WAF20DR63M4-180W-I24_5-54R_MIN- | 1 | | |
| Drive system | | | | | |
| 1 | Linear slide rail | HIW | HGH25CA2R340Z0C | 3 | | |
| 2 | Linear bearing with aluminum outer seat | Taiwan TBI | LU25UU | 1 | | |
| 3 | Convey chain plate | Emerson | LFG20120K200H-FTP2-L2600 | 1 | | |
| Unscrambling cap system | | | | | |
| 1 | Unscrambling turntable motor | SEW | HG-KR43J | 1 | | |
| 2 | Cap detection electrical eye | P+F | SU18 series | 1 | | |
| 3 | Lift motor | SEW | HG-KR43J | 1 | | |
| 4 | Unscrambling cap motor | SEW | HG-KR43J | 1 | | |
| 5 | Cap transport electrical eye | SEW | HG-KR43J | 1 | | |
| 6 | Cap detection electrical eye | P+F | SU18 series | 1 | | |
| 7 | Cap placement cylinder | SMC | VFM350-02-01 | 1 | | |
| 8 | Cap transport solenoid valve | SMC | VFM350-02-01 | 1 | | |
| 9 | Cap reject solenoid valve | SMC | VFM350-02-01 | 1 | | |
| 10 | Adjust linear slide rail | HIW | HGH25CA2R340Z0C | 2 | | |
| | | | | | | |
| Screw cap system | |
| 1 | Bottle detection electrical eye | P+F | SU18 series | 1 | | |
| 2 | Bottle in mould | Truking | Self-made | 1 | | |
| 3 | Screw mould | Truking | Self -made | 1 | | |
| 4 | Bottle out mould | Truking | Self -made | 1 | | |
| 5 | Screw cap main motor | SEW | NMRV050 1:15 200/19 AS-TS080B4 0.75 B5(double shaft) | 1 | | |
| 6 | Screw motor | SEW | HG-KR43J | 1 | | |
| 7 | Air inlet triplet | FESTO | FRC-1/2-D-5M-MIDI-MPA | | | |
| 8 | Gas claw valve | FESTO | VFM350-02 | 6 | | |
| 9 | Bottle protection belt | Truking | Self-made | 1 | | |
| 10 | Tensioning cylinder | FESTO | VFM350-02-01 | 1 | | |
| 11 | Tensioning solenoid valve | FESTO | VFM350-02-01 | 1 | | |
| 12 | Screw-cap torsion regulation | Truking | Truking made | 6 | | |
| 13 | Screw cap gas claw | Truking | Truking made | 6 | | |
| Reject system | |
| Elimination of anti-aluminum foil detection | | Optional | |
| 1 | Detection electric eye | P+F | SU18 series | 1 | | |
| 2 | Reject cylinder | SEW | CQ2B12-10D | 1 | | |
| 3 | reject solenoid | SMC | VFM350-02-01 | 1 | | |
| Remove of bad screw | | Standard configuration | |
| 1 | Aluminum detection eye | P+F | SU18 series | 1 | | |
| 2 | Incoming bottle detection | P+F | SU18 series | 1 | | |
| 3 | Bottle high detection | P+F | SU18 series | 1 | | |
| 4 | Reject confirmation | P+F | SU18 series | 1 | | |
| 5 | Removal cylinder | SEW | CQ2B12-10D | 1 | | |
| 6 | Reject solenoid | SEW | CQ2B12-10D | 1 | | |
Our Advantages
1.Allow the centrifugal unscrambling in the ratoary table. Perform cap detection with CMOS laser sensor, removing incorrectly installed caps with air blowing. thus leading to no damage to the bottle cap.
2. Provide the tool-free quick release design for screw, planetary gear, chute and screw-cap. Locate with dowel pin to facilitate easy replacement and installation. It may take less than 30 min. in completing size change.
3. Provide detection of bottles in wrong direction, and screw over-load protection.
4. Vary the machine height by means of motor to deal with bottles at different height, thus facilitating efficient manpower input.
5. Utilize a pneumatic three-jaw catcher, which can be automatically aligned without damage.
6. Provide Truking's tailor-made permanent magnet clutch torque limiter. It has scale readings conducive to accurate control of screw-on cap torque.
Truking Feiyun Pharmaceutical Equipment (Changsha) Limited, formerly Zhejiang Feiyun Technology Co.,Ltd, was founded in 1986, is a corporate member and vice chairman of China association for Pharmaceutical Equipment. It is a national high-tech enterprise in China and participate in the preparation of the first issue and revisiones of the respective Chinese industrial standards for "medical high purify nitrogen generator", "full automatic capsule filling machine" and "capsule sorting polisher". It is a triple A credit enterprise audited by Chinese Association for pharmaceutical equipment. The company boasts the provincial graded high-tech R&D center and enjoys the automatic right of import and export. Currently, it is an intelligent manufacture and manufacturing leader of full automatic capsule filling machine in terms of productive scale, output and sales. This company realized the transformation and upgrading in order to be stronger and expand business. In the first half of 2018, company moved to Changsha totally, and combined with Truking Technology Co.,Ltd which leading the national pharmaceutical equipment industry, and joint venture a company "Truking Feiyun", Carrying out four promotion projects including production equipment, technology innovation, quality control, enterprise brand. We will show you a brand-new appearance in feedback of customers' attention and looking forward to sincere cooperation with you.
1.one year warranty period with recommended spare parts for two years of normal operation
2.Supply Operation Manual, FAT, SAT, Design Qualification (DQ), Installation Qualification (IQ), Operation Qualification (OQ) & Performance Qualification (PQ).
Q1:Are you a manufacture or trading company?
A: We are a professional manufacture for full automatic capsule filling machine and medical high-purity nitrogen generator since 1986.
Q2:Where is your factory? How can I visit your factory?
A: Our factory is located in Changsha, Hunan province, China. You are welcome to visit our factory at any time.
Q3: How can I know your machine is designed for my product?
A: You can send sample and we test it on the machine. We will take video and clearer picture for you.
Q4: How about the after service and guarantee period?
A: 12 months quality warranty from the machine's arrival in buyer's factory, and we have a professional after sales team with rich experience to serve abroad, spare parts service available during the machine whole lifetime. We have overseas branches, distributors, agencies located in Asia, Europe and South America.
Address:
No. 197, Section 4 of Jinzhou Avenue, Ningxiang Economic and Technological Development Zone, Changsha, Hunan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9001, GMP, IFS
Company Introduction:
Truking Feiyun Pharmaceutical Equipment (Changsha) Limited, previously known as Zhejiang Feiyun Technology Co., Ltd, which was founded in 1986, is a member and vice chairman of China Association for Pharmaceutical Equipment. It is a national high-tech enterprise in China and participating in the preparation of the first issue and revisions of the respective Chinese industrial standards for "pharmaceutical high-purity nitrogen generator", "full automatic capsule filling machine" and "capsule sorting polisher". In 2018, the company moved to Changsha and combined with Truking Technology Co., Ltd which is a leader in China pharmaceutical equipment industry, the joint venture started operation with the name of " Truking Feiyun Pharmaceutical Equipment (Changsha) Limited ".
The company is specialized in the manufacture of fully automatic capsule filling machine, medical high-purity nitrogen generator and related accessories, with rich experiences and powerful technical innovative capabilities for the development, designing, manufacturing and after sales services of the products. The Company implements ISO9001: 2008 international quality management system, and its main products are CE certified. The Company owns 58 patents, among which 7 are patents of invention.
The products have been sold to all over China and exported to more than 30 countries and regions. The Company has offices and agencies or distributors in Asia, Europe, South America and CIS countries. The products have been put into production by over 2000 domestic and international pharmaceutical companies, winning a highly appraised oral reputation, and building up an attractive corporate image and a famous brand name for "Truking Feiyun".
Welcome to reach us for win-win business cooperation.
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